Sodick slow wire cutting ALN400G
Four-axis linear motor device
The four-axis axis adopts a high-performance linear motor independently developed and produced, which establishes a direct connection without a ball screw.
Drive method; backlash-free, correct shaft movement is maintained semi-permanently, which is traditional ball screw drive
way impossible. The characteristics of the linear motor are high response, high follow-up, control and
During machining, it exhibits excellent discharge characteristics.
new power unit
It integrates the tablet mode and the traditional mode, which is the first in the world, and makes the SPW of the CNC device further
upgrade. In addition, it is also equipped as standard with No-Bump Control II, Reduction II
Surface roughness during secondary machining, TMP control II for improving semi-finishing speed, etc.
Fully closed control
The world's four-axis HEIDENHAIN optical ruler (0.01um)
Automatic threading device
Realize high reliability automatic fusing and automatic wire threading (AWT)
Processing fluid temperature constant device
It can keep the temperature of the processing fluid stable and meet the requirements of high-precision cutting;
Processing liquid level automatic adjustment device
Through the automatic adjustment of the liquid level, unmanned operation can be realized (water spraying or water immersion can be used)
workbench
The original "C-shaped" workbench was changed to a ceramic "mouth-shaped" workbench;
UTY editing system
Through this system, operation program editing can be realized on the machine;
0.1 wire diameter cutting power supply
Equipped with a power supply that can be used for 0.1 wire diameter cutting to achieve smaller R angle processing;
TK2
The amount of deformation during processing is greatly reduced, depending on the application of the "TK2" feedback control circuit;
touch operation
ALN series wire cutting world is the first to be equipped with a touch panel computer operation mode;
Liquid level tracking function
Standard configuration Z-axis tracking liquid level tracking function, this solution can improve operability;
unmanned operation
Rely on high-speed automatic wiring device and liquid level tracking adjustment function to improve work efficiency;
self-developed
ALM series element technology is developed and manufactured by Sodick to exert its performance;
ALN400G
ALN400G Sodick slow-moving wire machine specifications (Sodick)
X, Y, Z stroke
400mm*300mm*250mm
U, V stroke
150mm*150mm
Taper machining control angle
±25° (plate thickness: 130mm)
Workpiece size (immersed in water)
600mm*470mm*240mm
Workpiece size (water spray)
600mm*470mm*230mm
Quality of processed material
500KG (water immersion), 350KG (water spray)
ALN400G electrode wire diameter
0.1mm - 0.3mm
Distance from ground to work surface
995mm
Main body size of ALN400G machine
2115mm*2335mm*2185mm
total input power
11kw, 5060 Hz
ALN400G total weight
3350KG
ALN400G
ALN400G Sodick Wire Cutting Power Supply Unit Instructions (Sodick)
Machining current
40A (optional 60A)
power input
380V (system power 220V)
CNC device
Multitasking operating system, K - SMC - LINK mode (M 4 - LINK)
memory device
SSD, external storage
Input
External memory, multi-touch screen, on-screen keyboard, local area network
Display method
Type 19 TFT
display text
Chinese characters (JIS), letters, numbers, etc.
keyboard
Standard 101 reference keyboard, function keys
position command method
Incremental coordinates, coordinates
EDM condition registration function
10000 conditions can be registered (C000-C9999)
Compensation function
10000 conditions can be registered (H000-H9999)
Program sequence number specification
Setting ratio N 000000000-N 999999999 possible
number of coordinates
60
Simultaneous control of the number of axes
4 axes (SPW - E: 8 axes)
Minimum instruction unit
0.001um
Minimum drive unit
0.01um (X, Y, U, V) axis
Transmission speed
X, Y axis 3m/min; Z axis 2m/min
position detection system
Fully closed loop control (optical ruler)
Drive System
Linear motor (X, Y, U, V axis)
various compensation
Each axis step gauge error compensation, clearance compensation, torque compensation
Graphics function
Plane, drawing during processing, 3D, enlargement, reduction, rotation, background drawing
ALN400G
ALN400G Sodick Wire Cutting Inclusion Instructions (Sodick)
The ambient temperature will affect the accuracy of the machine tool, a constant temperature working environment is very necessary (installation of air conditioners)
)
The impact of vibration on electrical processing is fatal, and the work site needs to be far away from the source of the earthquake or take measures such as anti-vibration trenches;
Water, electricity and gas are indispensable; pure water, power supply with voltage regulation, and gas source for oil-water separation;
It is recommended to prepare some commonly used consumables, such as electrode wires, conductive blocks, filters, resins, water caps, etc.;
Sodick ALN400Q Sodick slow wire cutting
X, Y, Z stroke
400mm*300mm*250mm
U, V stroke
150mm*150mm
Internal dimension of machining groove
850mm*745mm
Taper machining control angle
±25° (plate thickness: 130mm)
Workpiece size (water spray)
600mm*470mm*240mm
Workpiece size (immersed in water)
600mm*470mm*230mm
Quality of processed material
500KG (water immersion), 350KG (water spray)
electrode wire diameter
0.1mm - 0.3mm
Electrode wire feed speed
420mmsec
ALN400Q machine body size
2115mm*2335mm*2185mm
ALN400Q installation dimensions
3365mm*3660mm
ALN400Q total weight
3100KG
Sodick wire cutting power supply unit Sodick ALN400Q (SPW)
Machining current
40A (optional 60A)
power input
380V (system power 220V)
CNC device
Multitasking operating system, K - SMC - LINK mode (M 4 - LINK)
memory device
SSD, external storage
Input
External memory, multi-touch screen, on-screen keyboard, local area network
Display method
Type 19 TFT
display text
Chinese characters (JIS), letters, numbers, etc.
keyboard
Standard 101 reference keyboard, function keys
position command method
Incremental coordinates, coordinates
EDM condition registration function
10000 conditions can be registered (C000-C9999)
Compensation function
10000 conditions can be registered (H000-H9999)
Program sequence number specification
Setting ratio N 000000000-N 999999999 possible
number of coordinates
60
Simultaneous control of the number of axes
4 axes (SPW - E: 8 axes)
Minimum instruction unit
0.001um
Minimum drive unit
0.01um (X, Y, U, V) axis
Transmission speed
X, Y axis 3m/min; Z axis 2m/min
position detection system
Fully closed loop control (optical ruler)
Drive System
Linear motor (X, Y, U, V axis)
various compensation
Each axis step gauge error compensation, clearance compensation, torque compensation
Graphics function
Plane, drawing during processing, 3D, enlargement, reduction, rotation, background drawing
Sodick jogging silk
Sodick Wire Cutting Inclusion Instructions Sodick ALN400Q (Intelligent Wire Cutting Machine)
The ambient temperature will affect the accuracy of the machine tool, a constant temperature working environment is very necessary (installation of air conditioners)
)
The impact of vibration on electrical processing is fatal, and the work site needs to be far away from the source of the earthquake or take measures such as anti-vibration trenches;
Water, electricity and gas are indispensable; pure water, power supply with voltage regulation, and gas source for oil-water separation;
It is recommended to prepare some commonly used consumables, such as electrode wires, conductive blocks, filters, resins, water caps, etc.;