Sodick Wire Cutting AL400G
The ambient temperature will affect the accuracy of the machine tool, a constant temperature working environment is very necessary (installation of air conditioners)
)
The impact of vibration on electrical processing is fatal, and the work site needs to be far away from the source of the earthquake or take measures such as anti-vibration trenches;
Water, electricity and gas are indispensable; pure water, power supply with voltage regulation, and gas source for oil-water separation;
It is recommended to prepare some commonly used consumables, such as electrode wires, conductive blocks, filters, resins, water caps, etc.;
AL400G
AL400G Sodick Wire-feeding Machine Specifications (Sodick)
X, Y, Z stroke
400mm*300mm*250mm
U, V stroke
150mm*150mm
Taper machining control angle
±25° (plate thickness: 130mm)
Workpiece size (immersed in water)
600mm*470mm*240mm
Workpiece size (water spray)
600mm*470mm*230mm
Quality of processed material
500KG (water immersion), 350KG (water spray)
AL400G electrode wire diameter
0.1mm - 0.3mm
AL400G machine body size
2115mm*2500mm*2230mm
AL400G
AL400G Sodick Wire Cutting Power Supply Unit Instructions (Sodick)
Machining current
40A (optional 60A)
power input
380V (system power 220V)
CNC device
Multitasking operating system, K - SMC - LINK mode (M 4 - LINK)
memory device
SSD, external storage
Input
External memory, multi-touch screen, on-screen keyboard, local area network
Display method
Type 19 TFT
display text
Chinese characters (JIS), letters, numbers, etc.
keyboard
Standard 101 reference keyboard, function keys
position command method
Incremental coordinates, coordinates
EDM condition registration function
10000 conditions can be registered (C000-C9999)
Compensation function
10000 conditions can be registered (H000-H9999)
Program sequence number specification
Setting ratio N 000000000-N 999999999 possible
number of coordinates
60
Simultaneous control of the number of axes
4 axes (SPW - E: 8 axes)
Minimum instruction unit
0.001um
Minimum drive unit
0.01um (X, Y, U, V) axis
Transmission speed
X, Y axis 3m/min; Z axis 2m/min
position detection system
Fully closed loop control (optical ruler)
Drive System
Linear motor (X, Y, U, V axis)
various compensation
Each axis step gauge error compensation, clearance compensation, torque compensation
Graphics function
Plane, drawing during processing, 3D, enlargement, reduction, rotation, background drawing
AL400G
AL400G Sodick slow-moving wire characteristics description (Sodick)
Four-axis linear motor device
X, Y, U, V are equipped with linear motors, and Sodick's patented cooling form;
Improve operability and productivity
Standard configuration ceramic workpiece support, mouth-shaped die base, automatic three-side up and down type processing tank, Z-axis follow-up
The automatic liquid level adjustment function improves the operability. In addition, high-speed automatic threading device can also be used
And the intermediate liquid level control function can realize high-precision processing through unmanned operation and improve production efficiency.
New power supply unit and new processing circuit
It integrates the tablet mode and the traditional mode, which is the first in the world, and makes the SPW of the CNC device further
upgrade. It is also equipped as standard with No-Bump Control II, which greatly reduces the amount of bumps during machining, and reduces secondary stress.
The surface roughness of the working hours, the improvement of the semi-finishing speed, etc.
Fully closed control
The world's four-axis HEIDENHAIN optical ruler (0.01um)
Automatic threading device
Realize high reliability automatic fusing and automatic wire threading (AWT)
Processing fluid temperature constant device
It can keep the temperature of the processing fluid stable and meet the requirements of high-precision cutting;
Processing liquid level automatic adjustment device
Through the automatic adjustment of the liquid level, unmanned operation can be realized (water spraying or water immersion can be used)
workbench
The original "C-shaped" workbench was changed to a ceramic "mouth-shaped" workbench;
UTY editing system
Through this system, operation program editing can be realized on the machine;
0.1 wire diameter cutting power supply
Equipped with a power supply that can be used for 0.1 wire diameter cutting to achieve smaller R angle processing;
TK2
The amount of deformation during processing is greatly reduced, depending on the application of the "TK2" feedback control circuit;
touch operation
ALN series wire cutting world is the first to be equipped with a touch panel computer operation mode;
Liquid level tracking function
Standard configuration Z-axis tracking liquid level tracking function, this solution can improve operability;
unmanned operation
Rely on high-speed automatic wiring device and liquid level tracking adjustment function to improve work efficiency;
self-developed
ALM series element technology is developed and manufactured by Sodick to exert its performance;
AL400G
